Luke Skywalker (Jedi Knight Outfit) Head and Torso Silicone Molds
Presented here are the head and torso silicone molds for the Luke Skywalker (Jedi Knight Outfit) figure. Most action figure molds are created by pouring silicone over the original wax sculpting. The silicone hardens and the sculpt is released creating a mold. The mold is then used to cast hardcopies. This mold, however, was made using a Kenner figure. Top Toys, the Argentinean distributor of Return of the Jedi figures, did not use Kenner figures for tooling. Instead they created their own figures and used Kenner figures as the basis.

Like many Return of the Jedi era silicone molds the Top Toys molds are white. Take note of the large circular sections of the mold. These are what are known as "keys". One side has positive keys while the other has negative. When the two halves of the mold are placed together the keys interlock and prevent the mold from sliding.

Another point of interest is the "gate". This is the small triangular segment located at the crotch area of the torso and the chin
area of the head. When the two halves of the mold were joined this area would still be open. A liquid urethane, usually Dynacast for Return of the Jedi era hardcopies, was poured into the mold and then left to cure. Once the urethane hardened the piece was removed from the mold. Some hardcopies were used for tooling and others for photo or paint samples.

Viewers of this piece may find interest in reading about the sample carded Top Toys Luke Skywalker (Jedi Knight Outfit) which can be seen here.

Description by: John J. Alvarez
Photo: Matt Brand, Pablo Artesi
From the collection of: Anonymous
Film:Return of the Jedi
Licensee:Top Toys
Category:Prototypes / Action Figure Related


Checklist by Duncan Jenkins, Gus Lopez, and the Star Wars collecting community
Software by Chris Nichols

All information © 2014 Star Wars Collectors Archive